A systematic
method for waste minimization within a manufacturing system without sacrificing
productivity is known as lean manufacturing or lean production.
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It is a set of production practices – such as 5S,
KAIZEN, JIT etc. – which emphasize on the reduction of waste and wasteful
activity in the production system at all stages from procurement to delivery.
Anything which does not give customer value is deleted at every level. There
are many tested methods to implement lean manufacturing, and depending on the
suitability, capability more than one technique can be implemented. The concept has been developed from the
Toyota Production System (TPS) and later identified as lean principle in 1990.
It is also known by names such as Six Sigma and agile manufacturing as well.
To reduce excessive waste does not only count upon
the raw material waste. There are several frontiers where firms can get a hold
and enable a lean methodology.
- Shrinking
the size of the package which reduce space and money required for
transport
- Proper
inventory management so the products does not stock up
- Using
effective project planning for efficient performance
- Time
scaling of equipment’s for further planning
- Purging
gratuitous steps in the processing chain
- Computing
each model to minimize failures
Many big
industries and manufacturers have adopted the lean principles and they have
been running better than ever. Take for Example: Intel, which is the world’s
largest computer chip maker. The factory manager in Ireland said that they used
to take 14 weeks to introduce a new chip to their factory, but now with lean
methodology it takes only 10 days. There are other areas for improvement too
and these modifications, ask for professional help in any organization and thus
an expert in lean manufacturing is required. An expert can evaluate the firm
after looking at its processes and create customized plans according to it.
We at
SolutionBuggy have facilitated industries to search and talk to such experts
who have not only been able to implement the lean manufacturing techniques but
also helped to train employees within the organization to follow lean
practices. This has not only helped the industries but also helped their
vendors to follow lean manufacturing policies and reduce costs. To learn more
about more such initiatives logon to: www.solutionbuggy.com
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